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ZCS 1000 Shredder/Granulator Combination

Shredder – grinder combo in one refined small footprint.

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ZERMA Shredder/Granulator Combination Type ZCS 1000  (New Model)


Feed opening:                                     1500 x 600 mm

Rotor width(Shredder):                       1000 mm

Rotor diameter (Shredder):                 400 mm

Drive capacity (Shredder):                 30 kW

Hydraulic drive capacity (Shredder):  3.75 kW

No of rotor knives (Shredder):             27

Rotor diameter (Granulator):               300mm

Motor capacity (Granulator):               15 kW

Hopper:  The machine is fitted with a large filling hopper and can be loaded manually, by conveyor belt or fork lift. The funnel can be adapted to suit individual requirements.

Hydraulic ram:  The hydraulically operated pusher feeds the material to be shredded automatically into the rotor’s cutting chamber by load-related controls. The hydraulic system is equipped with high-pressure valves and volumetric flow controls, which can be both set per the demands of the input materials.

Rotor (Shredder):  The ‘E’ style rotor made has a diameter of 400 mm and operates at a speed of 104 rpm. The 4-way rotating knives are mounted in special bolt in knife holders.

Rotor (Granulator):  The granulator is equipped with a 5-knife rotor, this allows for an efficient processing of the pre-shredded material. The design of the rotor allows for ample airflow to avoid overheating of the material.

Rotor bearings:  The extremely robust pedestal bearing housings are mounted outside the machine and separate from the cutting chamber to prevent dust and dirt penetrating the oversized bearings. This ensures a long life and minimum maintenance.

Screen: The screen mounted beneath the rotor determines the size of the output material. The screen is also easily accessible by a separate flap and can be changed easily.

Drive:  Both machines are individually driven allowing for better control of the complete process. The shredder is driven via a gearbox located on the shaft end on one side of the rotor. The granulator is driven by a separate belt drive. To increase the efficiency of the system a ZERMA SmartDrive system can be used which constantly monitors the load of the system and adjust the current accordingly to reduce electricity consumption.

Material discharge: The material can be discharged with a standard blower system form the bin mounted underneath the granulator.

Electrical controls: The wholes system is controlled from a single control panel. Including sequence start and overload protection.

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